Kusamira zvakanaka kwemvura, nzvimbo isina kuenzana, yakakwira hupfu, uye hurefu husina kuenzana?Matambudziko akajairika uye matanho ekuvandudza mukugadzirwa kwekudya kwemvura
Mukugadzirwa kwedu kwemazuva ese kwekudya kwemvura, takasangana nemamwe matambudziko kubva kune akasiyana siyana.Heino mimwe mienzaniso yekukurukura nemunhu wese, sezvinotevera:
1, Formula
1. Muchigadzirwa chekudya kwehove, kune mamwe marudzi ehupfu hwehupfu, hwakadai sehupfu hwakakanyiwa, hupfu hwedonje, nezvimwewo, izvo ndezve crude fiber.Mamwe mafekitori emafuta ane tekinoroji yepamusoro, uye oiri yacho inokangwa yakaoma ine zvishoma.Uyezve, aya marudzi ezvigadzirwa haatore nyore mukugadzira, ayo ane zvakawanda zvinokanganisa granulation.Mukuwedzera, kudya kwekotoni kwakaoma kuputsa, izvo zvinokanganisa kushanda.
2. Kugadzirisa: Kushandiswa kwekeke repeseed kwakawedzerwa, uye zvigadzirwa zvepamusoro-soro zvemunharaunda zvakadai semupunga wemupunga wakawedzerwa kune chimiro.Pamusoro pezvo, gorosi, iro rinoverengera anenge 5-8% yeformula, rakawedzerwa.Kuburikidza nekugadzirisa, granulation effect muna 2009 yakanaka, uye goho patani rakawedzerawo.Iyo 2.5mm zvidimbu zviri pakati pe8-9 tons, kuwedzera kweanenge matani maviri kana achienzaniswa nekare.Kuonekwa kwezvimedu kwakavandudzawo zvakanyanya.
Mukuwedzera, kuti tivandudze kushanda kwekupwanya hupfu hwekotoni, takasanganisa hupfu hwekotoni uye rapeseed muchiyero che2: 1 tisati tapwanya.Mushure mekuvandudzwa, kumhanya kwekupwanya kwaive kuri padivi nekupwanya kumhanya kwehupfu hwechibharo.
2, Kusaenzana pamusoro pezvimedu
1. Iine simba guru pakuonekwa kwechigadzirwa chakapedzwa, uye kana ichiwedzerwa kumvura, chinowanzoputsika uye ine kushandiswa kwakaderera.Chikonzero chikuru ndechekuti:
(1) Zvigadzirwa zvakapwanywa zvakakasharara, uye panguva yekupisa, hazvina kunyatsokura uye kupfava, uye hazvigone kunyatsobatanidzwa pamwe nezvimwe zvigadzirwa kana zvichipfuura nemumakomba ekuumbwa.
(2) Muhove yefodya yefodya ine yakakwira ye crude fiber, nekuda kwekuvapo kwemafuru anopfungaira mune mbishi panguva yekupisa, mabhuru aya anotsemuka nekuda kwemusiyano wekumanikidza pakati pemukati nekunze kwe mold panguva yekudzvanywa kwechidimbu, zvichikonzera kusaenzana kwepamusoro pezvimedu.
2. Matanho ekubata:
(1) Dzora nzira yekupwanya zvakanaka
Parizvino, pakugadzira chikafu chehove, kambani yedu inoshandisa 1.2mm sieve micro powder seyakawanda mbishi.Isu tinodzora kuwanda kwekushandiswa kwesefa uye dhigirii rekupfeka nyundo kuti tive nechokwadi chehunyoro hwekupwanya.
(2) Kudzora mhepo yemhepo
Zvinoenderana neformula, gadzirisa kudzvanywa kweutsi zvine musoro panguva yekugadzira, kazhinji kudzora kutenderedza 0.2.Nekuda kwehuwandu hukuru hwehupfu hwefiber mbishi mufodya yehove, yemhando yepamusoro soro uye nguva yekudziya inodiwa inodiwa.
3, Kusagadzikana kwemvura kudzivirira kwezvikamu
1. Dambudziko rerudzi urwu ndiro rinonyanya kuitika mukugadzirwa kwedu kwezuva nezuva, rinowanzoenderana nezvinhu zvinotevera:
(1) Nguva pfupi yekupisa uye tembiricha yakaderera inokonzeresa kusaenzana kana kusakwana, kuibva kwakaderera, uye kusakwana hunyoro.
(2) Zvinhu zvisina kukwana zvekunamatira zvakadai se starch.
(3) The compression ratio yemhete mold yakanyanya kuderera.
(4) Oiri yemukati uye chikamu che crude fibre raw materials mufomula yakawandisa.
(5) Kupwanya particle size factor.
2. Matanho ekubata:
(1) Kuvandudza hutsi hwehutsi, gadzirisa blade angle yeregulator, wedzera nguva yekupisa, uye zvakakodzera kuwedzera hunyoro hwezvinhu zvakabikwa.
(2) Gadzirisa fomula, wedzera zvakafanira starch zvinhu, uye kuderedza chikamu chemafuta uye isina kuchena fiber zvinhu.
(3) Wedzera kunamira kana zvichidikanwa.(Sodium yakavakirwa bentonite slurry)
(4) Kuvandudza chiyero chekumanikidza chering kufa
(5) Dzora kunaka kwekupwanya zvakanaka
4, Yakawandisa poda yemukati muzvidimbu
1. Zvakaoma kuve nechokwadi chekuonekwa kwe general pellet feed mushure mekutonhora uye usati waongororwa.Vatengi vakashuma kuti kune mamwe madota akatsetseka uye hupfu mumapellets.Kubva pane ongororo iri pamusoro, ndinofunga kuti pane zvikonzero zvakawanda zveizvi:
A. The particle surface haisi yakatsetseka, iyo incision haina kunaka, uye zvimedu zvakasununguka uye zvinowanzoita kugadzirwa kweupfu;
B. Kuongorora kusina kukwana negiredhi regiredhi, chidzitiro chakavharika mesh, kupfekwa kwakanyanya kwemabhora erabha, kuvhurika kwescreen mesh kusingaenderani, zvichingodaro;
C. Pane zvakawanda zvakasara zvemadota akanaka mudura rezvigadzirwa zvakapedzwa, uye kucheneswa hakuna kukwana;
D. Pane njodzi dzakavanzika mukubviswa kweguruva panguva yekurongedza nekuyera;
Mabatiro matanho:
A. Gadzirisa chimiro cheformula, sarudza mhete inofa zvine musoro, uye chengetedza reshiyo yekumanikidza zvakanaka.
B. Panguva yekugadzira granulation, dzora nguva yekupisa, huwandu hwekudya, uye tembiricha yegranulation kuti inyatso kuibva uye kupfavisa mbishi.
C. Ita shuwa kuti chikamu chemuchinjiko chakachena uye shandisa banga rakapfava rekucheka rakagadzirwa nesimbi.
D. Gadzirisa uye chengetedza giredhi regiredhi, uye shandisa inonzwisisika skrini yekumisikidza.
E. Kushandiswa kwechipiri chekuongorora tekinoroji pasi peyakapedzwa chigadzirwa dura kunogona kuderedza zvakanyanya huwandu hwehupfu.
F. Zvakakosha kuchenesa chigadzirwa chakapedzwa chekuchengetedza uye dunhu panguva yakakodzera.Uye zvakare, zvinodikanwa kuvandudza iyo yekurongedza uye guruva rekubvisa mudziyo.Zvakanakisisa kushandisa kudzvinyirira kusina kunaka kwekubvisa guruva, iyo inonyanya kunaka.Kunyanya panguva yekurongedza, mushandi wekurongedza anofanirwa kugara achigogodza uye kuchenesa guruva kubva kune buffer hopper yechikero chekurongedza..
5, Kureba kwechikamu kunosiyana
1. Mukugadzirwa kwemazuva ese, tinowanzosangana nematambudziko mukutonga, kunyanya kune mamodheru ari pamusoro pe420. Zvikonzero zveizvi zvinopfupikiswa sezvizvi:
(1) Huwandu hwekudya hwegranulation hauna kuenzana, uye mhedzisiro inochinja zvakanyanya.
(2) Kusapindirana kwepakati pakati pe mold rollers kana kupfeka kwakanyanya kwemhete mold uye pressure rollers.
(3) Pamwe neaxial kutungamira kwemhete mold, kumhanya kwekuburitsa pamigumo yese yakaderera pane iri pakati.
(4) Gomba rekudzikisa dhiri remhete yakakura zvakanyanya, uye chiyero chekuvhura chakanyanya.
(5) Nzvimbo uye kona yekucheka blade hazvina musoro.
(6) Granulation tembiricha.
(7) Rudzi uye hurefu hunoshanda (blade hupamhi, hupamhi) yemhete kufa yekucheka blade ine chekuita.
(8) Panguva imwecheteyo, kugoverwa kwezvinhu zvakasvibirira mukati mekamuri yekumanikidza hakuna kuenzana.
2. Hunhu hwekudya uye pellets inowanzoongororwa zvichienderana nemukati uye kunze hunhu hwavo.Sehurongwa hwekugadzira, isu tinowedzera kuoneswa kune zvinhu zvine chekuita nemhando yekunze yemapepa ekudya.Kubva pamaonero ekugadzira, izvo zvinokanganisa kunaka kwemvura yekudyisa pellets zvinogona kupfupikiswa sezvizvi:
(1) Dhizaini uye kurongeka kwemafomula zvine mhedzisiro yakananga pamhando yemvura yekudyisa pellets, inoverengera ingangoita 40% yehuwandu;
(2) Kusimba kwekupwanya uye kufanana kwehukuru hwechidimbu;
(3) The dhayamita, compression reshiyo, uye mutsara velocity yemhete mold ine kukanganisa pakureba uye dhayamita yezvimedu;
(4) The compression ratio, linear velocity, kudzima uye kupisa mhedzisiro yemhete mold, uye simba rekucheka blade pakureba kwezvikamu;
(5) Hunyoro hwezvinhu zvakabikwa, kupisa mhedzisiro, kutonhora nekuomeswa zvine chekuita nehunyoro hwemukati uye kutaridzika kwezvakapera zvigadzirwa;
(6) Midziyo yacho pachayo, maitiro ekugadzirisa, uye kudzima uye kupisa mhedzisiro ine chekuita pane particle powder content;
3. Matanho ekubata:
(1) Gadzirisa kureba, upamhi, uye kona yemucheka wekukwenya, uye wotsiva chakasakara.
(2) Ngwarira kugadzirisa nzvimbo yekucheka blade panguva yakakodzera pakutanga uye pedyo nekuguma kwekugadzirwa nekuda kwehuwandu hwekudya.
(3) Munguva yekugadzira, ita shuwa yakagadzikana chiyero chekudyisa uye neupfu.Kana iyo steam pressure yakaderera uye kutonhora hakugoni kusimuka, inofanira kugadziriswa kana kumira panguva yakakodzera.
(4) Zvinonzwisisika gadzirisa gap pakati peroller shell.Tevedza mold nyowani ine ma rollers matsva, uye nekukasira gadzirisa iyo isina kuenzana pamusoro pekumanikidza roller uye mhete mold nekuda kwekupfeka.
(5) Gadzirisa gomba rekutungamirira remhete uye nekukasika kuchenesa gomba rakavharika.
(6) Paunenge uchiraira mold yemhete, iyo yekumanikidza reshiyo yemitsara mitatu yemakomba pamigumo miviri yeaxial kutungamira kweiyo yepakutanga ring mold inogona kuva 1-2mm idiki pane iri pakati.
(7) Shandisa banga rakapfava rekucheka, nehupamhi hunodzorwa pakati pe0.5-1mm, kuve nechokwadi chekupinza mupendero zvakanyanya sezvinobvira, kuitira kuti ive pamutsetse wemeshing pakati pemhete mold uye yekumanikidza roller.
(8) Ita shuwa kuti concentricity yemhete mold, gara uchitarisa spindle clearance yegranulator, uye gadzirisa kana zvichidikanwa.
6, Summary Control points:
1. Kukuya: Hunyoro hwekukuya hunofanira kudzorwa zvichienderana nezvinodiwa
2. Kusanganisa: Kufanana kwekusanganiswa kwezvinhu zvakabikwa kunofanirwa kudzorwa kuti ive nechokwadi chekusanganisa kwakakodzera, nguva yekusanganisa, hunyoro hwemukati, uye tembiricha.
3. Kukura: Kumanikidzwa, tembiricha, uye mwando wemuchina wekukwesha unofanira kudzorwa
Saizi uye chimiro chechinhu chechidimbu: zvirevo zvakakodzera zvekumanikidza molds uye kucheka mablades anofanirwa kusarudzwa.
5. Mvura yemvura yekudya yakapedzwa: Izvo zvinodiwa kuve nechokwadi chekuomesa uye kutonhora nguva uye tembiricha.
6. Kupfapfaidza oiri: Zvinodikanwa kudzora huwandu chaihwo hwekupfapfaidza mafuta, huwandu hwemanozzles, uye kunaka kweoiri.
7. Kuongorora: Sarudza ukuru hwesefa maererano nezvinodiwa zvezvinhu.
Nguva yekutumira: Nov-30-2023